Laser Cleaning Applications
What Is Laser Cleaning?
The Most Effective Rust Removal Tool in Your Workshop
In laser cleaning, a high-energy laser beam is used to ablate – break molecular bonds and vaporize – unwanted material, be it contaminants or coatings on a surface. The technology can effectively remove corrosion, coatings, paint, and other substances without damaging the underlying substrate. This process is non-contact, controlled, and precise, allowing for the selective removal of unwanted layers.
Laser cleaning is becoming widely adopted as professionals in various industries discover the benefits of this technology. Laser Photonics designs laser cleaning tools in-house, offering its clients turnkey and custom-tailored solutions that replace outdated and harmful industrial cleaning processes.
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Laser Cleaning vs. Traditional Methods
Chemical Treatment vs. Laser Cleaning
In contrast to chemical treatment, laser cleaning tools are eco-friendly, operator-safe, and effective on a variety of surfaces. Many chemical cleaners are coating-specific and require time for dilution and application. Moreover, these often contain toxic substances that, when released, can harm ecosystems. Improper handling of chemicals can lead to accidents, such as spills or chemical burns. Chemical treatment requires continuous use of consumables, rigorous protective measures, post-process cleanup, and proper waste management..
Dry Ice Blasting vs. Laser Cleaning
Compared to dry ice blasting, laser cleaning is more versatile for various surfaces and does not come in tow with the ongoing operational costs associated with dry ice. Dry ice blasting has not proved effective on all surfaces or resistant contaminants. Furthermore, while dry ice is made from recycled carbon dioxide and is said to have no contribution to greenhouse gas emissions, cleaning with dry ice, as well as some dry ice production processes, release CO2 back into the air. Safety concerns include the risk of cold burns and operator exposure to CO2 gas buildup in enclosed spaces..
Sandblasting vs. Laser Cleaning
The accuracy laser cleaning offers is far superior to that of sandblasting. Yet the main downside of sandblasting lies in health risks associated with inhaling harmful airborne particles, which can lead to serious respiratory issues. Despite regulations aimed at minimizing exposure, many workers in industries like construction and mining remain at risk, with thousands of deaths linked to silicosis in the U.S. alone. Furthermore, sandblasting generates waste that can include harmful dust, complicating disposal and increasing environmental impact..
Laser Cleaning Technology Principal & Key Advantage against Traditional Cleaning
Injection mold cleaning case
Nondestructive cleaning
1. Completely non-destructive, environmentally friendly fully automated cleaning.
2. The first equipment for automatic cleaning of belt mold with inner and outer teeth in the industry.
3. In the past 3 to 5 hours to clean a pair of molds, now 8 to 15 minutes to complete.
4. In the past, cleaning a pair of molds cost 600 yuan, and now the direct cost is 10 yuan.
Laser Cleaning Applications
Fiber laser cleaning technology uses laser ablation to controllably vaporize unwanted materials from a surface.
Major applications in aerospace
Aerospace engine, titanium alloy, nickel based superalloy parts cleaning application cases
Discover the Benefits of Laser Cleaning
Elevate Your Maintenance, Repair, and Operations Processes With Laser Cleaning
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Our Laser Cleaning Solutions
Clean Smarter With CleanTech Laser Cleaning
SLQX-M300S-1
Application range Metal rust layer treatment coating, oil, grease cleaning oxidation layer, film layer, glue layer cleaning welding or painting before treatment paint layer cleaning pipe cleaning tire mold wheel cleaning stone tablet surface dust and attachments removal
SLQX-M100FB
Application Range Selective coating treatment oxide rust, oil, grease cleaning Pre-treatment before bonding improve adhesion Cultural relic cleaning and repair oxide, film cleaning welding or painting pre-treatment
SLQX-M200S/F-1
Application range Metal rust layer treatment coating, oil, grease cleaning oxidation layer, film cleaning welding or painting before surface paint layer removal rubber mold residue removal of stone tablet surface dust and attachments removal